DIY sterile box for filling vials

Couldn't you buy a 4x4 grow tent, a 4" can fan to exhaust the room, and cut a hole in the side and duct tape a few Med grade hepa filters to the wall. It would be a negative pressure room that exchanges the air volume in a matter of minutes. You could even put a plastic table and plastic chair in there with a fluorescent light and do your whole brew in there. Everything can be sanitized with a bleach/water mix too.
 
well yeah you can go cheaper,
you just need hepa filter, and fan that is suited for HEPA filter you will choose.
It's all explained quite well in here:
Laminar Flow Hood - Build a HEPA filter flowhood | Fungifun

We would be using it however in positive pressure mode - clean room/box instead of laminar flowhood mode,
to protect vials from contamination while filling.
exactly like i that picture i've posted before.

Negative pressure is to protect operators and environment against contamination. Ideal for lab operations such as pharmaceutical powder packaging that generate particle contaminants . Incoming air is passed through Hepa/ Ulpa filter to remove particles; Optional second HEPA/ULPA or activated carbon filter to remove contaminants /fumes from the exhaust air.
Positive pressure filtration glovebox is to protect samples against airborne particles. Sample protection is provided by capturing room air, passing the air through a Hepa/Ulpa filter into the chamber and returned to the room through optional HEPA filter.

so in short:
find HEPA filter
find suitable fan/blower

put it together and attach it to your clean box/room

Exactly

And you should only need a fairly small level of positive pressure, not 300 CFM or more. 300CFM is a basic kitchen fan at full blast. I'm sure a sub-100CFM fan would be enough. You're not dealing with keeping a sandstorm out, just tiny floating specks of dust etc.
 
Exactly

And you should only need a fairly small level of positive pressure, not 300 CFM or more. 300CFM is a basic kitchen fan at full blast. I'm sure a sub-100CFM fan would be enough. You're not dealing with keeping a sandstorm out, just tiny floating specks of dust etc.
Yeah, but hepa filter got some resistance so you need more CFM to push air through it otherwise there is not enough airlow to make it work.
depends how is hepa filter rated
 
Couldn't you buy a 4x4 grow tent, a 4" can fan to exhaust the room, and cut a hole in the side and duct tape a few Med grade hepa filters to the wall. It would be a negative pressure room that exchanges the air volume in a matter of minutes. You could even put a plastic table and plastic chair in there with a fluorescent light and do your whole brew in there. Everything can be sanitized with a bleach/water mix too.
I've put 4x4 grow tent in google and all I got was weed pictures heh.
id rather go with simple box with holes for hands or laminar flow with positive air,
you can do whole homebrew process in there, quite handy.

this would be design:
kkFKh51.jpg

A very primitive version of this in horizontal version:
ZI6pmHd.jpg
 
Couldn't you buy a 4x4 grow tent, a 4" can fan to exhaust the room, and cut a hole in the side and duct tape a few Med grade hepa filters to the wall. It would be a negative pressure room that exchanges the air volume in a matter of minutes. You could even put a plastic table and plastic chair in there with a fluorescent light and do your whole brew in there. Everything can be sanitized with a bleach/water mix too.

Exactly

And you should only need a fairly small level of positive pressure, not 300 CFM or more. 300CFM is a basic kitchen fan at full blast. I'm sure a sub-100CFM fan would be enough. You're not dealing with keeping a sandstorm out, just tiny floating specks of dust etc.
And who's gonna clean all that? You?
Do you realize how difficult to keep a clean-room clean is?

PPP_1201_CleaningCleanrooms_Photo.png

Clean-Room-System-In-Sterile-Pharmaceutical-300x200.jpg


A tent? Really?
Will it withstand alcohol to sanitize it?
If it does, How many days will the alcohol take to dry?

glovebox-cleanroom-infographic.jpg
 
And who's gonna clean all that? You?
Do you realize how difficult to keep a clean-room clean is?

PPP_1201_CleaningCleanrooms_Photo.png

Clean-Room-System-In-Sterile-Pharmaceutical-300x200.jpg


A tent? Really?
Will it withstand alcohol to sanitize it?
If it does, How many days will the alcohol take to dry?

glovebox-cleanroom-infographic.jpg
And who's gonna clean all that? You?
Do you realize how difficult to keep a clean-room clean is?

PPP_1201_CleaningCleanrooms_Photo.png

Clean-Room-System-In-Sterile-Pharmaceutical-300x200.jpg


A tent? Really?
Will it withstand alcohol to sanitize it?
If it does, How many days will the alcohol take to dry?

glovebox-cleanroom-infographic.jpg

You're not building nanometer electronic wafers or glass etc.

The question began in the context of keeping floating lint from getting into vials, I think you're getting carried away.

Low positive pressure and good filters ought to do it.
 
You're not building nanometer electronic wafers or glass etc.

The question began in the context of keeping floating lint from getting into vials, I think you're getting carried away.

Low positive pressure and good filters ought to do it.
Yup, want to keep it simple and thats the reason behind it, as you mentioned.
Altho im really not sure how that particle got into sealed sterile vial, its obviously bigger then 0.2u so it must have been in the vial before?
Supposedly sterile vials bought from medical lab supplies uk
 
And who's gonna clean all that? You?
Do you realize how difficult to keep a clean-room clean is?

PPP_1201_CleaningCleanrooms_Photo.png

Clean-Room-System-In-Sterile-Pharmaceutical-300x200.jpg


A tent? Really?
Will it withstand alcohol to sanitize it?
If it does, How many days will the alcohol take to dry?

glovebox-cleanroom-infographic.jpg
its a grow tent. They are made for years of abuse. All you have to do is spray it down, wipe it off and turn the fans on. I used to clean mine down every 9 weeks.IMG_0891.PNG
 
looks like I've found the right hepa filter:
http://www.airfiltersdelivered.com/24x24x12-commercial-hepa-filter/24-x-24-x-11-1-2-hepa-filter-99-99-standard-capacity.html

its 99.9% 0.3 micron rated, with 1 inch resistance, 1000cfm rated
 
I've put 4x4 grow tent in google and all I got was weed pictures heh.
id rather go with simple box with holes for hands or laminar flow with positive air,
you can do whole homebrew process in there, quite handy.

this would be design:
kkFKh51.jpg

A very primitive version of this in horizontal version:
ZI6pmHd.jpg

looks like I've found the right hepa filter:
http://www.airfiltersdelivered.com/24x24x12-commercial-hepa-filter/24-x-24-x-11-1-2-hepa-filter-99-99-standard-capacity.html

its 99.9% 0.3 micron rated, with 1 inch resistance, 1000cfm rated
looks workable, just keep in mind

1 you may want to chemically treat wood to be absolutely certain that no mold can work on it, ever.
Not to scare but I've read some tiny spores can still get past 0.22 um filters.

2 you may need to apply a coating that resists sanitizing chemicals, at least alcohol and preferably formaldehyde.

3 don't overdo positive airpressure (fan speed/volume)
focus on great filtering instead
otherwise you'd just speed bringing particles (including bacteria mold and spores) inside.
Personally I don't use any fan, but attach true lab-grade filters to vent ports.
 
looks workable, just keep in mind

1 you may want to chemically treat wood to be absolutely certain that no mold can work on it, ever.
Not to scare but I've read some tiny spores can still get past 0.22 um filters.

2 you may need to apply a coating that resists sanitizing chemicals, at least alcohol and preferably formaldehyde.

3 don't overdo positive airpressure (fan speed/volume)
focus on great filtering instead
otherwise you'd just speed bringing particles (including bacteria mold and spores) inside.
Personally I don't use any fan, but attach true lab-grade filters to vent ports.
Still don't overwhelm yourself
brush-on wood treatments and coatings work perfectly fine.
 
Still don't overwhelm yourself
brush-on wood treatments and coatings work perfectly fine.
I would probably cover interior walls with aluminum sheets, its got b-good resistance with isopropyl alcohol.
I will be not using wood material.
Id go with plexi covered with alu sheets.
You need fan powerful enough to get air inside hepa filter and blow clean one outside.
Found one in uk , rated 99.97 , 0.3 micron, and Its rated for 850 m3/h at 200pa, so i need fan around those specs, otherwise its waste of time
 
I would probably cover interior walls with aluminum sheets, its got b-good resistance with isopropyl alcohol.
I will be not using wood material.
Id go with plexi covered with alu sheets.
You need fan powerful enough to get air inside hepa filter and blow clean one outside.
Found one in uk , rated 99.97 , 0.3 micron, and Its rated for 850 m3/h at 200pa, so i need fan around those specs, otherwise its waste of time
Make sure Al foil doesn't move around as it'll make a mess.

Time to review chemical resistance:
Lexan (polycarbonate)
Ethyl alcohol B2-Good
Isopropyl alcohol A2-Excellent
Formaldehyde A2/A1 excellent
Polycarbonate Chemical Compatibility Chart

Acrylic
Ethyl alcohol G/E Good
BA N Not recommended
Isopropyl alcohol F some damage after 7 days CONSTANT exposure
Formaldehyde E/G Excellent/good
Chemical Resistance Properties of Plexiglass Plexiglas Lucite Acrylite Acrylic plastic

So it may be better to clean with water/mild soap and sanitize with FORMALDEHYDE instead of BA/Ethanol/Isopropyl alcohol as it's milder on plastics
and sanitizes better. It's the stuff they use for surgery rooms.


Or just use a (glass) aquarium
- It's made of glass = chemical resistant
- glass = harder to scratch, will not yellow
- they are designed and tested to be leak free (at least for a few years)
- the only problem is going to be delivery. Either you'll need a large truck/van/back-seat or pay the home delivery fee.

You can see if a glass/mirrors shop can cut a front glass with cutouts for your arms, vent ports, and sell some hinges or frame for easy opening.
And they deburr all rough edges from cutouts.
If asked say it's an easy-open glass-top with cutouts for custom lights, filters and other hoses. Zero unwanted attention.

Something like this, just with additional cutouts for ventilation ports
proxy.php


Oh, I'd never attempt to cut glass myself.
 
NEpHhUG.jpg


This pro unit costs around 2500$ but it does the same thing as DIY version for couple of 100 bucks.
That looks like a sandblasting box. I know you can buy just the box for under $500 and it's clean when bought new . just have to change the gloves to some that are thinner and easier to move around with . and the attach your home made filters/fans.
 
That looks like a sandblasting box. I know you can buy just the box for under $500 and it's clean when bought new . just have to change the gloves to some that are thinner and easier to move around with . and the attach your home made filters/fans.
Oh I forgot to mention make sure your (long) gloves can withstand sanitizing fluids Ethyl Alcohol, Isopropyl Alcohol or Formaldehyde.
Don't use BA as sanitizing fluid, it takes forever to dry.

Nitrile
Ethyl Alcohol 3=Doubtful
Isopropyl Alcohol 2=Fair
Forlmaldehyde 3=Doubtful

Neoprene
Ethyl Alcohol 1=Satisfactory
Isopropyl Alcohol 2=Fair
Formaldehyde 3=Doubtful

Rubber Chemical Resistance Chart, Rubber Compatibility Chart - Mykin Inc

OTOH you'll just briefly wipe your gloves clean so they do withstand sanitizing chemicals.
Remember long, elbow-long gloves or longer are recommended.
 
Oh I forgot to mention make sure your (long) gloves can withstand sanitizing fluids Ethyl Alcohol, Isopropyl Alcohol or Formaldehyde.
Don't use BA as sanitizing fluid, it takes forever to dry.

Nitrile
Ethyl Alcohol 3=Doubtful
Isopropyl Alcohol 2=Fair
Forlmaldehyde 3=Doubtful

Neoprene
Ethyl Alcohol 1=Satisfactory
Isopropyl Alcohol 2=Fair
Formaldehyde 3=Doubtful

Rubber Chemical Resistance Chart, Rubber Compatibility Chart - Mykin Inc

OTOH you'll just briefly wipe your gloves clean so they do withstand sanitizing chemicals.
Remember long, elbow-long gloves or longer are recommended.
I dont want to mess with glass.
I think I will go with polypropylene sheets.
They got excellent chemical resistance and i can get them here for reasonable price

Polypropylene Chemical Compatibility Chart
 

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